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Fanuc alarm SP9036: ERROR COUNTER OVERFLOW

spindle alarm (serial spindle, alpha i) · Fanuc 0i-D

What it means

The spindle position error counter overflowed while the spindle was being controlled as a positioning axis (rigid tapping, Cs contour control or synchronization). Accumulated lag between commanded and fed-back spindle angle grew beyond the counter capacity, meaning the loop lost track entirely rather than merely following poorly.

Likely causes

  • Position-loop gain far too low for the mechanics
  • Spindle mechanically prevented from moving (brake, jam) during a servo-mode command
  • Loss or severe corruption of position feedback mid-move

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