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Siemens alarm 25220: Axis %1 gear ratio changed with ESR enabled

SINUMERIK axis/spindle alarm · Siemens 840D/810D powerline

What it means

The gear ratio machine data of the axis were modified while Extended Stop/Retract (Safety Integrated) was enabled. Since ESR braking distances depend on the transmission ratio, this combination is rejected as safety-relevant and must be resolved by a proper SI procedure.

Likely causes

  • gear ratio (MD 31050/31060) edited online without disabling ESR first
  • automatic gear ratio adaptation triggered during SI-enabled operation
  • configuration restored from an archive with different ratio data

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