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Siemens alarm 400201: PLC STOP due to DB loading in the RUN state: DB%Z

SINUMERIK PLC system alarm · Siemens 840D/810D powerline

What it means

An existing data block (%Z identifies it) was reloaded into the PLC while the CPU was already in RUN. Because the running cyclic program may be using that DB at the moment it changes size or content, the system forces the PLC to STOP to protect process consistency. A full restart is required before the machine will leave this state.

Likely causes

  • STEP 7 download of individual DBs performed online during RUN instead of after STOP/restart
  • Basic or user program update done without a proper PLC restart sequence

Triage note: Official reaction: PLC STOP; program continuation 'Switch control OFF - ON'. Valid for powerline and solutionline.

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